Custom Made 3K Carbon Fiber Tube Roll wrapped Twill Carbon Fiber Rod

Product Description

Carbon Fibre Tube Manufacturing Custom-Made 3K Carbon Fiber Tubes
 
Carbon fiber tube manufacturing involves several key processes to create high-quality and reliable composite tubes. These tubes are used in various industries due to their lightweight, high-strength, and corrosion-resistant properties. Here's an overview of the typical manufacturing steps:
 
1. Design and Material Selection: The first step involves designing the carbon fiber tube according to the intended application. Engineers consider factors such as required dimensions, mechanical properties, and performance characteristics. The specific type and grade of carbon fiber and resin matrix are selected based on the desired performance and cost considerations.
 
2. Preparation of Mandrel: A mandrel is a mold or form around which the carbon fiber will be wound during the manufacturing process. It is typically made from materials like metal, plastic, or foam. The mandrel's shape and dimensions must match the desired specifications of the final carbon fiber tube.
 
3. Prepreg Fabrication: Prepregs are carbon fiber sheets pre-impregnated with epoxy resin. These prepregs are created by coating the carbon fibers with the resin and then curing them partially. The resin is in a semi-solid state, allowing the prepreg to be easily handled and cut to size.
 
4. Winding Process: The prepregs are cut into strips or tapes and then wound around the mandrel in a precise pattern. The winding process can be automated or done manually, depending on the complexity of the design and the scale of production. The winding pattern, fiber orientation, and number of layers are crucial in determining the tube's mechanical properties.
 
5. Curing: Once the carbon fiber layers are wound around the mandrel, the assembly is placed in an oven or autoclave for curing. The curing process involves subjecting the composite to elevated temperatures and pressure, allowing the epoxy resin to fully harden and bond the carbon fibers together.
 
6. Demolding and Trimming: After curing, the tube is removed from the mandrel. Any excess material or uneven edges are trimmed to achieve the final desired dimensions.
 
7. Surface Treatment: Depending on the application, the carbon fiber tube's surface may undergo additional treatment, such as sanding or applying coatings, to improve its appearance, smoothness, or adhesion properties.
 
8. Quality Control: Comprehensive quality checks are performed on the finished carbon fiber tubes to ensure they meet the required specifications and standards. This may involve inspections for defects, dimensional accuracy, and mechanical properties testing.
 
9. Finishing and Assembly: If needed, additional components or fittings can be attached to the carbon fiber tube, preparing it for its final use or integration into larger systems.
 
It's worth noting that carbon fiber tube manufacturing can be a complex and specialized process. Automated machinery and advanced manufacturing techniques have enabled more efficient and consistent production of carbon fiber tubes, meeting the demands of various industries like aerospace, automotive, sports, and marine applications.
 

Our Service:
 
1. It ensures that a year of quality assurance and 24 hours online customer service.
2. Protection of your sales area, ideas of design, and all your private information.
3. Request for samples is accepted.
4. Drilling and slotting are accepted.
5. We guarantee the products to be manufactured with the finest materials and mature technics.
All tubes can be repaired at no charge if returned to us, postage prepaid, within one year.
 
FAQ:
 
1. Can you produce according to the samples or drawings?
Yes, we can produce your samples or technical drawings. We can create the molds and fixtures.
 
2. What are your terms of payment?
Usually, we accept T/T, irrevocable L/C at sight. For regular orders, Terms of payment 30% deposit, balance before shipment.
 
3. What is the lead time?
It usually takes 25 to 35 days after sample confirmation and receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
 
4. What are your terms of packing?
Generally, we pack our goods in neutral cartons. It is fragile we will make the wooden frame. and we also can according to your requirements.
 
5. What are your terms of delivery?
We accept EXW, FOB, CIF, etc. You can choose the one which is the most convenient or cost-effective for you.
 
6. How to solve the quality problems after sales?
Take photos of the problems and send them to us. We will make a satisfied solution for you within 24 hours after we confirm the problems.
 
7. Is it OK to print my logo on carbon fiber products?
Yes. Please inform us formally before our production and confirm the design firstly based on our sample.
 
8. You are a manufacturer or trading company?
We are a factory. Welcome to visit our factory at any time.